Advancing Enclosures from Design to Market.

Formerly, ThermoFab, Innova Engineered Plastics is the premier provider of engineered heavy gauge plastic enclosures and related single use components for Medical Device, Life Sciences, Aerospace & Defense, Test & Measurement Instrumentation, and other critical highly regulated industries. Applications include surgical robotics, organ transport devices, genetic sequencing devices, people scanning technologies, autonomous robots, information technology solutions and more. With a wealth of experience in managing large, multi-part projects, our capabilities encompass the entire production lifecycle, from design and initial prototyping to full-scale production and assembly—with our dedicated team working closely with you to bring your concepts to life.

Heavy-Gauge Thermoforming, Injection Molding, Reaction Injection Molding and Cast Urethane

At Innova, we bring together a comprehensive suite of plastics manufacturing capabilities—including thermoforming, injection molding, reaction injection molding (RIM), and cast urethane—under one roof. Backed by deep technical expertise and an engineering-driven approach, we deliver high-quality custom enclosures and related single-use components with precision, speed, and reliability. Our end-to-end solutions support complex designs and tight tolerances across a wide range of applications, from equipment housings, shrouds, covers, and bezels to bases and consumable parts. Whether you’re looking for rapid prototyping, full-scale production, finishing and assembly, or mold tool transfers, Innova is your trusted partner for advanced plastics manufacturing.

Prototyping

In addition, we provide a collaborative approach to our rapid prototyping services, transforming your ideas into tangible high-quality prototypes. Leveraging our experience in DFMA (Design for Manufacturing and Assembly) principles, our team will ensure the product performs as expected, reducing risk, and enabling you to validate not only the design but also market interest.

Custom Mold Tooling & Tooling Transfers

Innova specializes in both pre-production and full production molds, utilizing premium materials like aluminum or P-20 steel, to ensure we deliver the highest quality molds. Our tooling is customized to meet your production requirements, enhancing the reliability and longevity of your molds.

We will also facilitate mold tooling transfers from Asia to Mexico, helping companies to optimize costs, streamline logistics and reduce lead times, improve control over production, and enhance intellectual property protection due to the proximity and secure infrastructure. Near-shoring your molds brings production closer to key markets, optimizing efficiency and control.

Fabrication and Production Services

Our combination of advanced systems, dedicated professionals, and leading-edge fabrication services ensures that every product is manufactured to your specifications. Our fabrication services include integrating components such as hinges, handles, inserts, and fastening devices into your components, including complex sub-assembly and final assembly services.